Thanks for the replies. I am his driller, though "seasoned" might be a stretch. I'm an engineer by trade, and have a decent amount of knowledge in the area, but I don't do this for a living, so I am always learning. Besides, I have talked to a few different "seasoned" drillers, and there is always disagreement.
The bowler in question has a rev rate in the high 200's (Estimated), but the speed off his hand is probably close to 20 mph. He is a big guy 6' 4" 260, and tends to sling it down the lane. He also has a smaller track and thus more tilt. The tilt and speed are what I think get his ball down the lane without picking up too early. He is an older fellow who grew up in the urethane days, and tends to like that reaction shape (Banana, not hockey stick).
The drier it gets, the harder he throws it. I am not trying to change his release or style, so that really isn't an option at this point. I know there are things he can be doing to get better, but at this point change would be difficult, since he never practices.
I figure that the double thumb in general creates the highest differential of any drilling (Flare potential). I was going to try it on an AMF incinerate, but like others have noted, am afraid it might cause the ball to burn up early.
He has had success with the Track 912T that I drilled for him last, and with an AMF Mega Recovery. I think those were his two favorites. Off the top of my head, I would say that those balls were drilled about 25 - (4 or 4.5) - 50. High tilt players need smaller ratios (drill angle to val angle) if you believe Mo, and that site.
I think it will work out for him, but I just wanted to understand if there are any caveats, or things to be careful about.
I suppose if it does burn up early, I can always take some surface off.
Thanks to everyone who has replied, and if anyone has anything else to add, that would be great.
Drew