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Author Topic: plug materials and cutter  (Read 3870 times)

qstick777

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plug materials and cutter
« on: December 19, 2006, 09:03:14 AM »
What is the best type of plug to use?  Is the quick stuff better than the stuff that takes 6-8 hours?

Where is the best place to buy plug material?  It seems that everything is sold in 2 gallon kits - does anybody sell in smaller quantity?

When finishing the plug, it seems the best tool is a router with shield and a plug cutter.  Where is the best place to pick those up?  Can a plug cutter be used in a drill press, or is it a completely different tool?


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azguy

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Re: plug materials and cutter
« Reply #1 on: December 19, 2006, 05:55:51 PM »
There is a bit, plug cutter, for the drill, yes. I had one and didn't like it as much as a router, but that's just me. The router bit is very common, just about any straight bit will do where a press cutter is NOT cheap.

As far as plug material, I do not care for the "quick" plug material, if it takes 6-8-12 hours to cure, so be it. I have seen some of the "quick" stuff and it cracked later. I'm not saying it isn't any good, just for me I'll take the slower curing plug.

I think Bowlers Paradise, Bowling Index, Buddies and The Paddock Area all sell plug material.
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qstick777

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Re: plug materials and cutter
« Reply #2 on: December 19, 2006, 07:02:59 PM »
So I'm guessing that this would be the way to go:

http://www.bowlingindex.com/Merchant2/merchant.mv?page=BI/PROD/PST/PL-EPSKit

Everything else seems to be the "quick" plug.

Do you know if the Ebonite stuff can be used to make thumb slugs?  I remember seeing on brunsnick's site that the Ultimate Wizard plug can be used for thumb slugs.
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BowlerKidR

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Re: plug materials and cutter
« Reply #3 on: December 19, 2006, 07:08:21 PM »
The best for exacticated thumbs is the quick suff.
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alzgarvin

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Re: plug materials and cutter
« Reply #4 on: December 20, 2006, 07:56:09 AM »
Tacky,   Switched to Ultimate quick plug recently, and the speed is great and the workout is ok, but my concern and complaint is that even for a day after the hole is finished off, the plug seems to weep out a residue that is somewhat oily. Also seem to get a lot more bubble holes, no matter how I mix or pour. Anyone else have this issue ?    Al

qstick777

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Re: plug materials and cutter
« Reply #5 on: January 14, 2007, 01:06:03 PM »
Okay, back to the top.

I'm just about ready to start plugging - stuff should be here this week!  Now I just need to find the plug cutter stuff.

I've seen the entire router setup for around $300.  The shield is around $85, and the bit seems to be around $25 (https://www.shop.innovativebowling.com/displayProductDocument.hg?productId=269&categoryId=43)

Is there any certain requirement for the router?  1/4 HP, 1/2 HP, 1 HP or higher?  I already have a Craftsman router - if I can use that by just buying the shield and bit, then that would be a considerable savings for me.


Is this cutter for the drill press? https://www.shop.innovativebowling.com/displayProductDocument.hg?productId=163&categoryId=17
 I'm only assuming since it says "straight shank," but it doesn't have a picture, and it doesn't specifically say 1/2", but it is listed under drill bits and accessories.


I'm not planning on doing a whole lot of plugging - I think a lot of my stuff I can probably just get away with drilling the thumb bigger and using a slug (most of my stuff was drilled strictly for the thumb, without a slug).  

Still, I'd like to be able to possibly change some of my layouts without taking a whole day to sand down the plug material.  Never having done any of this before, I don't know how easy it is to work with the material once it hardens.
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JohnP

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Re: plug materials and cutter
« Reply #6 on: January 15, 2007, 02:58:46 PM »
Your router will work fine.  Since you're going to use a router, you don't need the plug cutter, it's for use in a drill press.  Just go to a hardware store and buy a carbide tipped straight bit, either 1/2" or 3/4".  The shield sets on the ball, set the bit height to cut about half the plug off the first pass, then I try to get within 1/32" or so on the second pass.  Just work the router around until all of the plug material is cut level.  Then finish off by sanding on your spinner.  If you have to drill holes in the shield to fit your router base, be sure to support the shield so it doesn't flex as you're drilling, that can cause it to break.  It may help to put masking tape where the holes will go and mark the location on the tape.  --  JohnP

sunsetlefty

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Re: plug materials and cutter
« Reply #7 on: January 15, 2007, 03:10:32 PM »
qstick777,

It looks as though the specs on my Porter Cable Router are peak 7/8 HP. As JohnP said, I think that you won't have any problem with your router.

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qstick777

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Re: plug materials and cutter
« Reply #8 on: January 15, 2007, 08:02:03 PM »
Thanks for the tips guys!

Got a router shield on the way.  Will have to wait and see if the bit is in there as well......love "misc" auctions!
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alzgarvin

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Re: plug materials and cutter
« Reply #9 on: January 16, 2007, 07:40:14 AM »
Make sure you check the router shield vacuum hookup tube. My router shield had the tube too long on the side nearest the ball surface and the edge of the tube rested onthe ball causing the shield to not set flush. I had to grind off the edge that was contacting the ball. Need to look close as it only hit slightly. Do not remember the brand, but the shield fit great otherwise and works fine now.  Al

sunsetlefty

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Re: plug materials and cutter
« Reply #10 on: January 16, 2007, 08:08:51 AM »
qstick777, another tip with the router is to go to Lowe's or Home Depot and buy some clear braided hose that will fit into the snout for the router shield. Buy enough length (about 3-4 feet) so that you can connect it into a shop vac. The braided hose is strong and flexible enough so that you can rotate the router easily. Turn your shop vac on just prior to using the router, and you've got a nice setup that keeps everything clean while routing the plugs/slugs.
Works great and costs less than $5.00.
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