Friction? Either the fit/pitch is incorrect or you are bending your thumb or squeezing with it.
From the way you said you had to keep making the thumbhole bigger, I assume you are doing that yourself? Getting any calluses anywhere on your thumb? Check the fit with your driller and if it's good, make sure you are not bending the thumb.
PS your thumbhole should probably be oval rather than round. Round thumbhole may encourage more bending or squeezing because while it may fit from side to side, it may be loose from back to front and you will have to use tape/Magic Carpet to make a snugger fit, but I am not a driller/fitter, so go see yours and talk to him/her.
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I am the Sgt Schultz of bowling.
"I know nothing! I see nothing! NOTHING!"
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