Once polymers were introduced, the science of bowling took off. In fact, the materials chemistry of bowling balls has advanced so much that a national governing body, the U.S. Bowling Congress (USBC), now sets regulations on ball manufacturing. "We're always looking at ways to better control the environment of bowling," says Paul Ridenour, a research engineer for the USBC Specifications & Certifications team.
"Modern-day bowling balls are made from a three-piece construction," Ridenour says. The pieces include an inner core, an outer "filler" core, and a shell (or coverstock, in bowling lingo) that work in concert to achieve the ultimate in success on the bowling lanes—the strike.
"The specific, desired weight of a ball is achieved by changing the density of the inner parts," says Victor Marion, a technical service representative at Brigham City, Utah-based manufacturer Storm Products. Heavy 16-lb bowling balls are quite dense, but balls weighing 10 lb or less have such a low density that they can float in water. The exact materials that go into making each part of the ball, Marion says, are considered "proprietary technologies that are closely guarded."
But "it's all straight polymer chemistry," Ridenour notes. The inner core, the shape of which influences rotational properties of the ball, often is made of urethane, and the outer core can be some combination of calcium carbonate, barium sulfate, and emulsifying agents, he adds. Shell materials vary depending on whether a bowler is using the ball to go for a strike or "pick up" a spare.
Most professional bowlers, for whom anything less than a strike amounts to failure, use balls with reactive resin shells that can create a lot of traction-generating friction with the lane, Ridenour notes. Like tire treads in snow, the surface pores in a reactive resin ball can absorb the mineral oil used to lubricate the bowling lane and allow the ball to gain traction as it rolls.
First marketed in the early 1990s, reactive resin shells—used to help improve ball friction—are a mixture of urethane and a proprietary ingredient that generates surface porosity while the polymer base cures. Ball makers mix isocyanates and polyols to form the base urethane resin, but companies are loath to reveal the exact identity of the various reactive plasticizer ingredients they use, Ridenour says.
Some manufacturers have gone even further than reactive resins. In the late 1990s, a particle-based bowling ball coverstock was developed with a single purpose: more aggressive friction with the lane. These shells still have a urethane base but are also mixed with particulates, which can be sharp or hollow and made of "anything from calcium carbonate to potter's glass," Ridenour says.
The USBC tests led to a new specification on bowling ball surface roughness that will take effect next year. Peak-to-valley average roughness can no longer be more than 50 microinches, as measured by a profilometer, the use of which "is akin to dragging a record needle across the surface of the bowling ball," Ridenour says. USBC is also planning future studies on how a bowling ball's performance relates to its materials and surface details: They will use a differential scanning calorimeter to measure the glass transition temperatures of shell materials.